Precision-made ductwork
AC duct manufacturing in Al Sawari
In Al Sawari, north Jeddah, sealed duct manufacturing solves the cold-air loss in the modern residential and hotel buildings here. We make ducts to your project dimensions in our workshop, seal every seam and deliver them numbered and ready to install.
- Sealed seams
- Full insulation
- Delivered ready
Clients We're Proud to Serve
Organisations and companies that trusted Alrabih with their projects.
When duct quality makes the difference
- 1
Duct losing cold air
An open seam or an unsealed joint loses cold air before it reaches the room. We close every seam with Foster sealant in the workshop before shipping, so the seal does not depend on site work alone.
- 2
Condensation wetting the ceiling
In Jeddah's humid air any bare metal surface sweats and drips onto the ceiling or damages the unit insulation. We wrap with Kimmco or Armaflex at the thickness the site calls for.
- 3
A project with many duct runs
A villa or commercial building needs main trunks, branches and plenums in several sizes. We make sections in the workshop numbered to the site plan, so the hanging crew assembles without cutting or adjusting.
Who it's for
Replacing your villa's AC and need new ductwork
We make supply and return trunks and plenums to your villa's dimensions, insulated and numbered, ready for the hanging crew without any on-site cutting.
Ask on WhatsAppRunning a commercial fit-out that needs duct runs
We take your project drawings and produce numbered sections in batches matched to your site schedule, so the hanging crew is never waiting on supply.
Ask on WhatsApp
What the manufacturing covers
- Supply and return trunks
- Unit plenums to opening size
- Seams sealed with Foster
- Kimmco or Armaflex outer wrap
- Numbered sections ready to hang
How we work
How we work
- 1
Send sizes or drawings
Send us the duct drawing or a list of section sizes. If sizes are not fixed yet, we agree a site survey before production starts.
- 2
Review sizes and sheet gauge
We check each section's dimensions and pick the right sheet thickness for the duct size, then confirm quantities with you before cutting begins.
- 3
Fabricate, seal and insulate
We cut and fold the G90 galvanised sheet, lock the seams with Foster sealant, and wrap each section with Kimmco or Armaflex insulation in the workshop before shipment.
- 4
Number and deliver
We mark each section with its position and dimension from the site plan, so the hanging team identifies every piece without confusion and starts work on arrival.
Workshop-made or site-cut duct?
| Alrabih | The usual way | |
|---|---|---|
| Sealing | Foster on every seam in workshop | Uneven site sealing |
| Insulation | Kimmco or Armaflex fully wrapped | Partial or delayed wrap |
| Sheet gauge | Chosen for each duct size | One gauge for everything |
| Assembly time | Numbered, assembled straight away | Cut and adjust on site |
| Joint fit | Workshop dimensions close every joint | Hand trimming breaks the seal |
Everything your AC needs, from one team
From system design and duct fabrication to installation, commissioning and maintenance.
Split AC installation
Request this serviceDuct installation
Request this serviceCentral AC installation
Request this serviceDuct fabrication
Request this serviceCold room installation
Request this serviceElectro-mechanical works
Request this serviceChiller & AHU installation
Request this serviceHVAC design
Request this serviceAC repair & faults
Request this serviceAC cleaning
Request this serviceRefrigerant charging
Request this serviceCentral AC maintenance
Request this serviceChiller maintenance
Request this serviceAC removal & refitting
Request this serviceDuct cleaning & sanitising
Request this serviceAC servicing by brand
Request this serviceOperation & maintenance contracts
Request this serviceAHU maintenance
Request this serviceFridge & freezer service
Request this serviceCold rooms
Request this serviceDisplay fridges & chillers
Request this serviceFactory HVAC
Request this serviceWarehouse HVAC
Request this serviceVilla & home HVAC
Request this serviceHotel HVAC
Request this serviceSchool HVAC
Request this serviceHospital HVAC
Request this serviceMosque HVAC
Request this serviceMall & retail HVAC
Request this serviceRestaurant & cafe HVAC
Request this service
Some of our work
Ductwork, rooftop units and diffusers, from work we've completed in Jeddah.
Customer reviews
What our customers say
- Muhammadramzan 2641
“MashaaAllah. Services are so good. Behaviour and kindness 100/100. Prices are less then Market. Fully recommended”
- shahzeb armani
“Wow. Prices are so comfortable. Outstanding services. People are so talented and nice”
- Tawfik AlyawerLocal Guide
“U can find all u need for air conditioning”
Your satisfaction matters to us! If you had a great experience with us, we'd love a 5-star rating and a kind review.
Worked with us? Leave a reviewService areas
We come to you anywhere in Jeddah
From Al Shiraa and Al Yaqout in the north to Al Thaghr and Al Quraiyat in the south, with our base in Al Aziziyah.
What sets this district apart
Al Sawari's buildings are relatively modern and roomier than downtown, with villas, residential towers and small to mid-range hotels all relying on central AC. These systems need ducts made with precision and fully sealed, because on-site cutting leaves gaps that bleed cold air and trap condensation in Jeddah's humid climate. Workshop-made ducts keep pressure loss down and maintain thermal efficiency across the whole system.
Al Sawari is in north Jeddah, a modern-build area of villas, residential blocks and small hotels that need complex central AC systems.
Most residential and hotel projects here use central AC units with ducts running across multiple floors and wings.
The AC setup in Al Sawari
- 1
Central distribution ducts for multiple floors
Most residential and hotel projects need main ducts from the central unit branching to each floor and wing.
- 2
Sealed return ducts from rooms to the unit
Return ducts need the same sealing and insulation to prevent heat and moisture being drawn from the surrounding space.
- 3
Branches to different thermal zones and areas
Larger villas and blocks need separate branches with dampers to balance heating between different wings and rooms.
Before the visit
Before our visit in Al Sawari
- 1
Gather the technical drawings for dimensions
Send us the architectural and mechanical drawings with exact dimensions before the visit, so we manufacture the ducts precisely.
- 2
Confirm the central unit and main outlet location
Confirm where the central unit sits and where the main ducts will exit, as this determines the primary trunk size and pressure needs.
- 3
Coordinate with the contractor and electrician
Make sure the contractor knows when ducts arrive and that the electrician has prepared the power supply for the unit before duct installation.
More districts for AC duct manufacturing
Other services in Al Sawari
FAQ
Questions about AC duct manufacturing
How do you make sure the duct does not leak air at the seams?
We close the long seams with a tight mechanical lock as the sheet is formed, then seal every seam and every joint between sections with Foster sealant before insulating. Sections leave the workshop with matching flanges that tighten evenly when hung, because any small gap in cold duct means lost air and a point where condensation forms.
Does the duct arrive ready to hang, or is it assembled on site?
Sections arrive fabricated, insulated, sealed and numbered to the route drawing, so the fitters know where each piece goes without cutting or altering on site. What is left on site is joining the sections, fixing them to the hangers and connecting the unit and outlets, which shortens the work above the ceiling.
Do you make plenums for cassette and cabinet units?
Yes, we fabricate plenums for both types. A cassette unit plenum is measured to match the unit's outlet frame exactly so air reaches the branch runs without leaking at the connection. A cabinet unit plenum is made to carry both the supply and return paths if the design calls for it. Both types are insulated with Kimmco or Armaflex and sealed with Foster sealant before they leave the workshop.
Can you manufacture duct for a large commercial project?
Yes. The workshop is equipped to fabricate large supply and return trunk runs suited to commercial, government and industrial buildings. Each section is made to the project drawings, numbered and delivered ready to hang after insulation and sealing. When engineering drawings are available, the technical team reviews them before fabrication starts to confirm that the duct dimensions fit the ceiling voids on site.
Why are the duct sections insulated in the workshop before delivery?
The duct carries cold air through a ceiling void that may be hot and humid. Without external insulation, water vapour condenses on the cold sheet and drips onto the false ceiling or the goods below. So each section is wrapped in Kimmco or Armaflex in our workshop and every edge and joint is sealed with Foster sealant before delivery.
Does duct manufacturing delay the installation timeline?
No, we take your project dimensions and manufacture the ducts in parallel with other work, so they arrive numbered and ready to hang on site with no delay.
Do the modern residential buildings in Al Sawari need custom-made ducts?
Yes, each villa and block has its own floor and wing layout, so we make the supply, return and branch ducts to match the exact technical drawings.
Jeddah's humidity causes condensation in ducts, how do you protect them?
We fully insulate all ducts with thick insulation material and seal every seam with Foster sealant to prevent both moisture and cold-air loss.
If the central unit is far from the upper floors, will pressure be enough?
Yes, workshop-made and fully sealed ducts maintain air pressure over long runs, unlike on-site cutting which bleeds pressure away.
