Industrial cooling done right
Factory HVAC in Al Lulu
In Al Lulu, north Jeddah, factories and workshops of varying sizes run diverse materials and high-heat production processes, requiring HVAC systems tailored to each specific industrial operation.
- Industrial ventilation
- SMACNA ducting
- Shift-planned maintenance
Clients We're Proud to Serve
Organisations and companies that trusted Alrabih with their projects.
When does a factory need a specialist system?
- 1
Machine heat exhausting the workers
Compressors, motors and furnaces push out steady heat that scattered split units cannot handle. We assess every heat source on site and design a system that removes that heat and delivers cooled air precisely where people work.
- 2
A high roof that traps hot air
Hot air rises and collects under the roof while workers suffer at floor level. Evaporator positions, airflow angles and unit sizing all depend on the ceiling height and building shape, and the site survey decides each of these.
- 3
Production dust destroying equipment
In wood, metal and plastic factories, coarse dust enters units and damages compressors and coils. We select equipment suited to industrial environments and design air paths that separate cooling air from contaminated process air wherever possible.
Who it's for
Building a new factory that needs HVAC
We join at design stage to fix unit positions, duct routes and extraction before the roof is cast and machines are installed, so the system is built into the structure from the start.
Ask on WhatsAppExisting factory where heat is hurting output
We visit during live production, measure heat at its sources, and design additions or replacements that fix the problem without a long shutdown of your lines.
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What the system covers
- Survey of heat and process
- Cooling, ventilation and extraction design
- Round and rectangular duct fabrication
- Unit installation, connections, plenums
- Maintenance around shift patterns
How we work
How we work
- 1
Industrial site survey
Our team visits the factory during operation to measure actual heat from machines, map worker zones and critical processes, record ceiling heights and identify possible duct routes.
- 2
System design
We design central plant, distributed units or a combination to suit the factory, and fix the positions of extraction and ventilation units, duct sizes and damper locations before you approve the work.
- 3
Fabrication and installation
We fabricate duct in our own workshop from G90 galvanised or aluminium sheet to SMACNA standards, run Mueller copper in runs of up to 30 metres without welded joints, mount units and insulate pipework with Armaflex and Kimmco materials.
- 4
Commissioning and scheduled maintenance
We commission the system, check airflow distribution, refrigerant pressure and damper balance, then set up a preventive and corrective maintenance contract timed to fit around your production shifts.
Designed system or random units?
| Alrabih | The usual way | |
|---|---|---|
| Heat analysis | Measured during live operation | Visual guess only |
| Ducting | G90 sheet to SMACNA standards | Off-the-shelf, unsized duct |
| Extraction | Designed with the cooling | Standalone fans, uncoordinated |
| Maintenance | Scheduled around shifts | Only when it breaks |
| Copper runs | Mueller, no welds, 30 metres | Multiple welded joints |
Everything your AC needs, from one team
From system design and duct fabrication to installation, commissioning and maintenance.
Split AC installation
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Request this serviceDuct cleaning & sanitising
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Some of our work
Ductwork, rooftop units and diffusers, from work we've completed in Jeddah.
Customer reviews
What our customers say
- Muhammadramzan 2641
“MashaaAllah. Services are so good. Behaviour and kindness 100/100. Prices are less then Market. Fully recommended”
- shahzeb armani
“Wow. Prices are so comfortable. Outstanding services. People are so talented and nice”
- Tawfik AlyawerLocal Guide
“U can find all u need for air conditioning”
Your satisfaction matters to us! If you had a great experience with us, we'd love a 5-star rating and a kind review.
Worked with us? Leave a reviewService areas
We come to you anywhere in Jeddah
From Al Shiraa and Al Yaqout in the north to Al Thaghr and Al Quraiyat in the south, with our base in Al Aziziyah.
What sets this district apart
Al Lulu holds a mix of small, medium and specialised workshops, some with very high ceilings and some with limited space, requiring different design for each site. Diverse production means different thermal loads and varied air contaminants, from metal dust to chemical vapours and high humidity, so we design systems with heavy-duty filtration and continuous specialised ventilation matched to each production type.
Al Lulu is a diverse industrial area in north Jeddah with factories and workshops of various sizes, specialties and production types.
Factories here need central cooling systems with capacity scaled to production type, plus separate ventilation fans running independently from cooling.
The AC setup in Al Lulu
- 1
Centralised system with zone dampers
Duct design divides the factory into thermal zones with independent control matching production demands and heat in each area.
- 2
Heavy-duty ventilation fans with external exhaust ducts
We install heavy-duty ventilation fans to extract dust and vapours directly outside the factory, completely separate from the cooling system.
- 3
Multi-stage filtration system
We select filters matching each factory's contaminant types, from heavy dust to fine vapours, with changes every two to three weeks.
Before the visit
Before our visit in Al Lulu
- 1
Describe production types and heat-generating processes
Tell us in detail about materials, heat processes and expected contaminants so we can design filtration and ventilation precisely.
- 2
Identify roof and external wall access points
Show us safe access points on roof and external walls for routing ducts, mounting units and external fans without obstruction.
- 3
Provide operating hours and shutdown schedule
Give us daily operating times and regular shutdowns so we can schedule installation and testing without disrupting production.
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FAQ
Questions about Factory HVAC
Can you cool just the worker zones without cooling the whole factory?
Yes, and we do it often. We design spot cooling for workstations or worker walkways using independent units or directed duct runs, rather than trying to cool the entire building volume. The right approach depends on the site and the process, and the survey decides it.
How do you handle heavy industrial dust in Jeddah?
We select units with a protection rating suited to the industrial environment and route airflow away from dust sources where the layout allows. In scheduled maintenance we inspect and clean coils, compressors and filters before deposits build up and affect unit performance.
Do you fabricate the large ducts a factory needs?
Yes, in our own workshop we fabricate round and rectangular duct to any size the design calls for, from G90 galvanised or aluminium sheet to SMACNA standards, including plenums, transitions and dampers needed to control air distribution.
Can you do maintenance between production shifts?
Yes, when we set up the preventive maintenance contract we agree times that fit your production schedule, whether between shifts or on rest days. The aim is that production lines are never stopped because of maintenance work.
What is the difference between process ventilation and worker-zone air conditioning?
Process ventilation targets heat and fumes produced by machinery and production lines, using exhaust fans and calculated fresh-air inlets sized to the heat load at each source. Worker-zone air conditioning aims to maintain a tolerable temperature at floor level without cooling the full volume of the building. A site survey of each factory decides which approach fits each area.
Our factory runs chemical processes; do you handle specialised ventilation?
Yes, we assess the vapour and contaminant types and install ventilation fans with adequate capacity plus safe exhaust ducts away from work areas and neighbouring buildings.
Outdoor unit space is limited in Al Lulu; what are the options?
We assess roofs, walls and available space, and may install multiple smaller units instead of one large unit, or mount them on sturdy metal frames depending on the location.
Temperature varies widely across different parts of our factory; how do you manage that?
We design metal ductwork with dampers controlling cold-air distribution to match each factory zone's needs, monitoring temperature at multiple points.
Do you clean ventilation ducts and factory-specific contaminants?
Yes, we clean metal ducts and filters regularly based on contaminant density in production, using equipment safe against vapours and industrial dust.
