Precision-made ductwork
AC duct manufacturing in Al Shurooq
Al Shurooq, east Jeddah, has upmarket villas and modern residential blocks deserving high-performance central air systems. Alrabih manufactures custom ductwork for each project, fully sealed and insulated, arriving ready to install with no leaks or cool loss.
- Sealed seams
- Full insulation
- Delivered ready
Clients We're Proud to Serve
Organisations and companies that trusted Alrabih with their projects.
When duct quality makes the difference
- 1
Duct losing cold air
An open seam or an unsealed joint loses cold air before it reaches the room. We close every seam with Foster sealant in the workshop before shipping, so the seal does not depend on site work alone.
- 2
Condensation wetting the ceiling
In Jeddah's humid air any bare metal surface sweats and drips onto the ceiling or damages the unit insulation. We wrap with Kimmco or Armaflex at the thickness the site calls for.
- 3
A project with many duct runs
A villa or commercial building needs main trunks, branches and plenums in several sizes. We make sections in the workshop numbered to the site plan, so the hanging crew assembles without cutting or adjusting.
Who it's for
Replacing your villa's AC and need new ductwork
We make supply and return trunks and plenums to your villa's dimensions, insulated and numbered, ready for the hanging crew without any on-site cutting.
Ask on WhatsAppRunning a commercial fit-out that needs duct runs
We take your project drawings and produce numbered sections in batches matched to your site schedule, so the hanging crew is never waiting on supply.
Ask on WhatsApp
What the manufacturing covers
- Supply and return trunks
- Unit plenums to opening size
- Seams sealed with Foster
- Kimmco or Armaflex outer wrap
- Numbered sections ready to hang
How we work
How we work
- 1
Send sizes or drawings
Send us the duct drawing or a list of section sizes. If sizes are not fixed yet, we agree a site survey before production starts.
- 2
Review sizes and sheet gauge
We check each section's dimensions and pick the right sheet thickness for the duct size, then confirm quantities with you before cutting begins.
- 3
Fabricate, seal and insulate
We cut and fold the G90 galvanised sheet, lock the seams with Foster sealant, and wrap each section with Kimmco or Armaflex insulation in the workshop before shipment.
- 4
Number and deliver
We mark each section with its position and dimension from the site plan, so the hanging team identifies every piece without confusion and starts work on arrival.
Workshop-made or site-cut duct?
| Alrabih | The usual way | |
|---|---|---|
| Sealing | Foster on every seam in workshop | Uneven site sealing |
| Insulation | Kimmco or Armaflex fully wrapped | Partial or delayed wrap |
| Sheet gauge | Chosen for each duct size | One gauge for everything |
| Assembly time | Numbered, assembled straight away | Cut and adjust on site |
| Joint fit | Workshop dimensions close every joint | Hand trimming breaks the seal |
Everything your AC needs, from one team
From system design and duct fabrication to installation, commissioning and maintenance.
Split AC installation
Request this serviceDuct installation
Request this serviceCentral AC installation
Request this serviceDuct fabrication
Request this serviceCold room installation
Request this serviceElectro-mechanical works
Request this serviceChiller & AHU installation
Request this serviceHVAC design
Request this serviceAC repair & faults
Request this serviceAC cleaning
Request this serviceRefrigerant charging
Request this serviceCentral AC maintenance
Request this serviceChiller maintenance
Request this serviceAC removal & refitting
Request this serviceDuct cleaning & sanitising
Request this serviceAC servicing by brand
Request this serviceOperation & maintenance contracts
Request this serviceAHU maintenance
Request this serviceFridge & freezer service
Request this serviceCold rooms
Request this serviceDisplay fridges & chillers
Request this serviceFactory HVAC
Request this serviceWarehouse HVAC
Request this serviceVilla & home HVAC
Request this serviceHotel HVAC
Request this serviceSchool HVAC
Request this serviceHospital HVAC
Request this serviceMosque HVAC
Request this serviceMall & retail HVAC
Request this serviceRestaurant & cafe HVAC
Request this service
Some of our work
Ductwork, rooftop units and diffusers, from work we've completed in Jeddah.
Customer reviews
What our customers say
- Muhammadramzan 2641
“MashaaAllah. Services are so good. Behaviour and kindness 100/100. Prices are less then Market. Fully recommended”
- shahzeb armani
“Wow. Prices are so comfortable. Outstanding services. People are so talented and nice”
- Tawfik AlyawerLocal Guide
“U can find all u need for air conditioning”
Your satisfaction matters to us! If you had a great experience with us, we'd love a 5-star rating and a kind review.
Worked with us? Leave a reviewService areas
We come to you anywhere in Jeddah
From Al Shiraa and Al Yaqout in the north to Al Thaghr and Al Quraiyat in the south, with our base in Al Aziziyah.
What sets this district apart
Al Shurooq is a modern district with spacious layouts and upscale architecture, featuring large gardens and long distances within single buildings. This calls for extended, high-precision ducting, and on-site cutting robs the system of efficiency and causes leaks that waste cool in Jeddah's intense heat and coastal humidity. Workshop-made, tightly sealed and insulated ducts maintain ideal air pressure and temperature in every room.
Al Shurooq sits in east Jeddah, a district of upscale modern villas and blocks with spacious open designs and contemporary architecture.
Most projects here run one or more central cooling units with complex duct networks covering large areas and multiple routes.
The AC setup in Al Shurooq
- 1
Branching duct network from one or two central units
Upscale villas here need one or more central units with a branching duct network distributing cool evenly to all rooms and wings.
- 2
Ducts insulated against intense sun and high humidity
Ducts run through ceilings exposed to direct sun and intense heat, so thick insulation keeps cool air steady and stops condensation.
- 3
Precision-sealed joints throughout with Foster
Every joint and opening in the network is sealed with Foster to high precision, stopping any air leakage, essential in large complex systems.
Before the visit
Before our visit in Al Shurooq
- 1
Provide detailed architectural plans for the villa
Send complete architectural plans for each floor, garden and all wings so we can calculate duct routes and lengths precisely.
- 2
Identify central unit locations and storage space
Tell us where the main indoor unit or multiple units will go, and any storage or mechanical space available for the network to start.
- 3
Ensure installation team can access ceilings and routes
Check that ceilings, passages and walls for the ducts are accessible without obstacles for the installation crew.
More districts for AC duct manufacturing
Other services in Al Shurooq
FAQ
Questions about AC duct manufacturing
How do you make sure the duct does not leak air at the seams?
We close the long seams with a tight mechanical lock as the sheet is formed, then seal every seam and every joint between sections with Foster sealant before insulating. Sections leave the workshop with matching flanges that tighten evenly when hung, because any small gap in cold duct means lost air and a point where condensation forms.
Does the duct arrive ready to hang, or is it assembled on site?
Sections arrive fabricated, insulated, sealed and numbered to the route drawing, so the fitters know where each piece goes without cutting or altering on site. What is left on site is joining the sections, fixing them to the hangers and connecting the unit and outlets, which shortens the work above the ceiling.
Do you make plenums for cassette and cabinet units?
Yes, we fabricate plenums for both types. A cassette unit plenum is measured to match the unit's outlet frame exactly so air reaches the branch runs without leaking at the connection. A cabinet unit plenum is made to carry both the supply and return paths if the design calls for it. Both types are insulated with Kimmco or Armaflex and sealed with Foster sealant before they leave the workshop.
Can you manufacture duct for a large commercial project?
Yes. The workshop is equipped to fabricate large supply and return trunk runs suited to commercial, government and industrial buildings. Each section is made to the project drawings, numbered and delivered ready to hang after insulation and sealing. When engineering drawings are available, the technical team reviews them before fabrication starts to confirm that the duct dimensions fit the ceiling voids on site.
Why are the duct sections insulated in the workshop before delivery?
The duct carries cold air through a ceiling void that may be hot and humid. Without external insulation, water vapour condenses on the cold sheet and drips onto the false ceiling or the goods below. So each section is wrapped in Kimmco or Armaflex in our workshop and every edge and joint is sealed with Foster sealant before delivery.
Villas here are huge with separate wings, how do you cover everything with one duct system?
We design branching duct networks from one or more central units, with flow regulators on each branch to distribute cool evenly across all villa wings.
The garden is far from the house, can ducts reach that distance?
Yes, we make very long ducts and fully insulate them to prevent cool loss over distance in full sun and heat.
Do extended ducts trap condensation in high coastal humidity?
Condensation forms without good insulation. We wrap ducts in thick layers and seal every gap, keeping outer surfaces above the dew point so no moisture collects inside.
Do we need one large central unit or two smaller ones for our electrical supply?
It depends on villa size and your electrical panel's available capacity. We inspect the site and consult with the electrician to choose the right configuration, which affects duct design.
